Wisent Collar Payload (primary battery)

Step-by-step production process.

Electronics

GPS board

1. Irnas Lacuna space modem v0.2

2. add GPS antenna (1590MHz/1594MHz ??)

3. other side: RF connector (=elephant)

Lion board

1. remove all components from the top - keep antenova

2. add 0-ohm resistor

3. add picoblade connector (see images 2-5)

4. battery 5-pack assembly

5. add wires to the battery pack

Mechanics

Enclosure

1. plastic enclosure production

2. washing of the enclosure

3. aluminium lid production

4. anodisation of the aluminium lid

5. screw holes indentation on attachment plates

6. polishing of the attachment plates

7. assembly of electronics inside the hardware

8. assembly of the hardware - enclosure + lid (screws: 14x DIN7985 M4x12 rust-free /tracker)

9. engraving of serial numbers (laser parameters: power 30%, speed 250 mm/s)

Engraving

271KB

serial - wisent collar payload.rld

Open

Collar

1. TPU leather flat belt production (BioThane Granite 230 TPU Coated Webbing, colour TN232)

2. width: 50 mm

3. length: 1.2 m

4. logo engraving (cutting: power 100%, speed 10 mm/s, scanning: power 40%, speed 250 mm/s)

276KB

serial - wisent collar 50mm.rld

Open

serial - wisent collar 50mm.rld

Assembly

GPS antenna (1594MHz) + RF connector on the Irnas Lacuna space moi

bended pin on a picoblade connector

scratched surface of the board revealing the copper underneath

positioning of the picoblade connector

solder the picoblade connector to the board

battery 5-pack assembly

preparing the wires for the battery pack

battery 5-pack final assembly with the wires

+ wire connection detail

- wire connection detail

Wisent tracker assembly

connect antenna cable and battery

fix lion board with 2 screws

attach battery holder with 4 screws

insert battery

connect the board with GPS antenna and slide it into the slot

attach the lid

Engraving

Collar

1. TPU leather flat belt production (BioThane Granite 230 TPU Coated Webbing, colour TN232)

2. width: 50 mm

3. length: 1.2 m

4. logo engraving (cutting: power 100%, speed 10 mm/s, scanning: power 40%, speed 250 mm/s)