Lion Collar Payload (rechargeable battery)

Step-by-step production process.

Electronics

1. primary testing

2. add GPS antenna (1592 MHz in air)

3. add tag extension 25,4 mm + tag (don't connect "BAT" pins)

4. tape underneath the tag to protect holes for programming from the resin

5. add PCB spacers

6. add EMI shield (temporarily attached in one corner)

7. puncturing of batteries

8. add battery

9. add foam protection - antenova (12x12x17mm) (note: should be added at the very end)

Mechanics

1. plastic enclosure production

2. washing of the enclosure

3. screw holes indentation on attachment plates

4. polishing the attachment plates

5. engraving of serial numbers (laser parameters: power 30%, speed 250 mm/s)

Resin casting

1. Electrolube PU resin UR5528

2. cca. 55g/piece

Engraving

274KB

serial - lion collar payload.rld

Collar

1. TPU leather flat belt production (BioThane Granite 230 TPU Coated Webbing, colour TN232)

2. width: 38 mm

3. length: 1.0 m

4. logo engraving (cutting: power 100%, speed 10 mm/s, scanning: power 40%, speed 250 mm/s)

266KB

serial - lion collar 38mm.rld

266KB

serial - lion collar 50mm.rld

Assembly

plastic enclosure with logo and serial number engraving