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Wisent Collar Payload (primary battery)

Step-by-step production process.

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Electronics

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GPS board

  1. Irnas Lacuna space modem v0.2

  2. add GPS antenna (1590MHz/1594MHz ??)

  3. other side: RF connector (=elephant)

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Lion board

  1. remove all components from the top - keep antenova

  2. add 0-ohm resistor

  3. add picoblade connector (see images 2-5)

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Mechanics

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Enclosure

  1. plastic enclosure production

  2. washing of the enclosure

  3. aluminium lid production

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Engraving

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Collar

  1. TPU leather flat belt production (BioThane Granite 230 TPU Coated Webbing, colour TN232)

  2. width: 50 mm

  3. length: 1.2 m

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Assembly

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Engraving

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Collar

  1. TPU leather flat belt production (BioThane Granite 230 TPU Coated Webbing, colour TN232)

  2. width: 50 mm

  3. length: 1.2 m

battery 5-pack assembly
  • add wires to the battery pack

  • anodisation of the aluminium lid
  • screw holes indentation on attachment plates

  • polishing of the attachment plates

  • assembly of electronics inside the hardware

  • assembly of the hardware - enclosure + lid (screws: 14x DIN7985 M4x12 rust-free /tracker)

  • engraving of serial numbers (laser parameters: power 30%, speed 250 mm/s)

  • logo engraving (cutting: power 100%, speed 10 mm/s, scanning: power 40%, speed 250 mm/s)
    logo engraving (cutting: power 100%, speed 10 mm/s, scanning: power 40%, speed 250 mm/s)
    file-download
    271KB
    serial - wisent collar payload.rld
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    file-download
    276KB
    serial - wisent collar 50mm.rld
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    serial - wisent collar 50mm.rld
    GPS antenna (1594MHz) + RF connector on the Irnas Lacuna space moi
    bended pin on a picoblade connector
    scratched surface of the board revealing the copper underneath
    positioning of the picoblade connector
    solder the picoblade connector to the board
    battery 5-pack assembly
    preparing the wires for the battery pack
    battery 5-pack final assembly with the wires
    + wire connection detail
    - wire connection detail
    Wisent tracker assembly
    connect antenna cable and battery
    fix lion board with 2 screws
    attach battery holder with 4 screws
    insert battery
    connect the board with GPS antenna and slide it into the slot
    attach the lid