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Elephant Collar Payload (primary battery)

Step-by-step production process.

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Electronics

  1. primary testing

  2. add GPS antenna

  3. GPS antenna tuning (1590 MHz in air)

  4. add EMI shield (temporarily attached in one corner)

  5. battery 6-pack/board assembly (6x Saft-17500)

  6. add connectors (both boards; NOTE: the connectors should be soldered onto the board before the batteries)

  7. remove all components from the top part of the board including antenova

  8. add zero-ohm resistor next to antenova

  9. add connector (RF coaxial 50 ohm / U.FL; position: con2)

  10. LoRa antenna tuning

  11. break off the charger

  12. assembly

  13. provisioning

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Mechanics

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Enclosure

  1. plastic enclosure production

  2. washing of the enclosure

  3. aluminium lid production

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Engraving

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Collar

  1. TPU leather flat belt production (BioThane Granite 280 TPU Coated Webbing, colour BL281)

  2. width: 101 mm

  3. length: 4.0 m

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Assembly

anodisation of the lid
  • indentation of the screw holes on the attachment plates

  • polishing the attachment plates

  • assembly of the hardware - enclosure + lid (screws: 8x M4x12 + 8x M4x16 rust-free /tracker)

  • engraving of serial numbers (laser parameters: power 30%, speed 250 mm/s)

  • logo engraving (cutting: power 100%, speed 10 mm/s, scanning: power 40%, speed 250 mm/s)
    file-download
    274KB
    serial - elephant collar payload.rld
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    file-download
    261KB
    serial - elephant collar1.rld
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    225KB
    serial - elephant collar2.rld
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    step 6: battery 6-pack/board assembly (6x Saft-17500)
    step 7: add connectors (battery pack)
    step 7: add connectors (primary board)
    step 10 + 11: remove antennova, add con2; rf coaxial 50 ohm
    indentation and polishing of the attachment plate
    plastic enclosure with logo and serial number engraving
    anodized enclosure lid